Outcome-based 20/SP Course Syllabus
Course Rubric-Number-Section:ABDR-1307-1001
Credit:3
Contact Hours:
  • 2 hrs - Online Component
  • 4 hrs - Lab
CIP Code:47.0603
Course Title:Collision Repair Welding
Course Description:A study of industry and standard welding and cutting procedures.
Prerequisites:None
Co-requisites:None
Course Meets:
Online
Lab:
Wednesday 8:00AM to 11:40AM
Building: 1ACR room 100
Instructor: Jannifer Stimmel "Ms. J."
Office Phone Number: CALLS: (254) 867-3391
Email Address: jjstimmel@tstc.edu
Office Fax Number: TEXT: (210) 906-8147
Building & Office Room Number: Remote Virtual Format
Office Hours: Mon.-Fri. 8:00 a.m.-5:00 p.m. (Remotely)
 
Approved by: Date: 
Course Outcomes
CO1: Identify welding equipment used in the collision repair industry
CO2: Set-up welding equipment used in the collision repair industry
CO3: Perform industry standard welds and cutting procedures
 

FOR YOUR SAFETY, PLEASE FOLLOW THESE GUIDELINES:

  • Wear a face covering at all times.
  • Wash your hands frequently for 20 seconds.
  • Use hand sanitizer regularly.
  • Practice social distancing by remaining 6 feet apart.
  • Pay attention to entrance-and exit-only doors.
  • Follow directional signs.
  • Follow any safety directions posted.
Should you, or someone with whom you have had close contact, have shown any signs or symptoms of COVID-19  please stay home and let us know as soon as possible by filling out this simple form.  We will contact you to provide you with further guidance on when you may return to campus.

TSTC Grading Policy

(Grades for courses must be C or better)

Grade Percent Description Grade Points
A 90-100 Excellent/Superior Performance Level 4
B 80-89 Above Required Performance Level 3
C 70-79 Minimum Required Performance Level 2
D 60-69 Below Required Performance Level 1
F Below 60 Failure to meet Performance Requirements 0
IP -- In Progress  
W -- Withdrawal 0
CR -- Credit 0
AUD -- Audit of Course 0
See College Catalog for complete descriptions.

Competencies Rating Scale

Rating Scale Key      
6 90+ Proficient Student consistently performs the task accurately to industry standards without supervision.
5 80-89 Proficient Student performs the task to industry standards with no supervision.
4 70-79 Proficient Student performs the task to industry standards with little supervision. This is the minimum performance rating for STAR skill completion.
3 60-69 Exposed/Not Proficient Student has been introduced to the task and can perform some of the tasks to industry standards.
2 50-59 Exposed/Not Proficient Student has been introduced to the task, but cannot perform the task to industry standards.
1 0-49   Student was absent or did not complete assignment.

Campus Standard Policies

The Student Handbook contains valuable information on campus policies and procedures.

  • Student Code of Conduct
  • Student Drug and Alcohol Testing Policy
  • Plagiarism
  • Student Grievances and Complaints

Disability Services

Any student who, because of a disability, may require special accommodations in order to meet the course requirements, should contact the Disability Services office, as soon possible, to make necessary arrangements.  Please note that instructors are not allowed to provide classroom accommodation to a student until appropriate verification from the Disability Services office has been provided.

Abilene Campus
Susan Hash
Testing and Support Services
Abilene Main Campus Bldg. Rm. 112
325-734-3641
Breckenridge Campus
Lisa Langford
Testing and Advisement located in
The Main Building Rm. 106
254-559-7731
Brownwood Campus
Maria Mata
Testing and Advisement
Building 2 Rm. 120
325-641-3911
Fort Bend Campus
Melissa Williams
Enrollment Suite, Brazos Center, Rm. 106
346-239-3392
Harlingen Campus
Corina De La Rosa
Disability Services
Student Support Services
Student Services Bldg. Rm. 216
956-364-4521
Marshall Campus
Annette Ellis
Administration and Admissions Rm. 150
903-923-3313
Sweetwater Campus
Griselda Sanchez
Disability Services
Student Support Services
Lance Sears Building Rm. 140
325-235-7441
North Texas Campus
Tara Odom
Student Services, Room 227
972-617-4724
Waco Campus
Marilyn Harren
Disabilities Services Office
Student Services Center Rm. 198
254-867-3600
Williamson County
Chemese Armstrong
Enrollment Services Rm. B113C
512-759-5907

Tutoring Statement

The Supplemental Instruction & Tutoring Program at TSTC offers free tutoring and academic support services to help you achieve your academic and career goals. You can access the Tutoring Schedule, as well as MyTSTC Video Tutor Library, by visiting: https://portal.tstc.edu/student/Student_Learning/Pages/Tutoring.aspx (shortened link: goo.gl/Z9vJvY ).

For more information, please contact Norma A. Salazar@ 956-364-4557.

Learning Resource Center

The Learning Resource Center provides online and in person library resources and services.  Go to tstc.libguides.com to find help with your assignments, projects, and papers.  Clicking the Student tab will allow you to find resources, homework help, tutorials, and real time chat to answer your questions.


Resources
Tools, Materials:
ItemResource Quantity
1Safety Glasses1-Pair
2Welding Gloves1-Pair
3Welding Jacket1
4Welding Cap1
5Welding Fume Respirator1
6Tool Box1
7Welding Helmet (Self Darkening) , Optional1

 

Grade Scheme
Category Description Category Value   
Attendance 5    
Assessment Label: Assessment Description Assessment Value
Attendance:Attendance is a key element in the program. It will be calculated as %5 of the overall grade/participation grade5.00
Category Description Category Value   
Lecture 35    
Assessment Label: Assessment Description Assessment Value
Test I::Lab Safety 2.74
Parts & Functions Pop Quiz:Parts and Functions Pop Quiz2.62
Week 3 Review Pop Quiz:Quiz given over everything discussed in week 3 to assess attention during lecture.2.62
Vocab Test 1:Vocabulary Test over glossary terms handout2.62
Vocab Test 2:Vocabulary Test over set of glossary terms from handout2.62
Vocab Test 3:Vocabulary test over another set of glossary terms from handout2.62
Overall Vocab Test:The final vocab test that includes all terms in the welding glossary (To be completed online in Moodle)5.25
ICAR WCS06e:Welding Certification Online Class7.00
Welder Parts Identification Test:Identifying the different parts of the Miller Welder1.67
WCS01:Midterm5.25
Category Description Category Value   
Lab 35    
Assessment Label: Assessment Description Assessment Value
I-CAR Plug Welds:I-CAR Test over specific weld type (To be completed online in Moodle)1.97
I-CAR Fillet (Lap) Welds:I-CAR Test over specific weld type (To be completed online in Moodle)1.97
I-CAR Butt w/Backing Joint Weld:I-CAR Test over specific weld type (To be completed online in Moodle)1.97
I-CAR Open Butt Joint Welds:I-CAR Test over specific weld type (To be completed online in Moodle)1.97
Homework (Online):Miller Welding Learning Modules (Online)0.79
Lab Objectives:The various lab objectives begin here and will be completed weekly in lab.12.34
I-CAR Welding Qualification Test:All 10 qualifying welds completed in sequence to earn I-CAR Welding Certification14.00
Category Description Category Value   
Final 25    
Assessment Label: Assessment Description Assessment Value
Test 10::Final Exam25.00
Total Assessment Points          100.00
Total Category Points 100.00
A = 100-90 B = 89-80 C = 79-70 D = 69-60 F = 59-0


Description of Graded Elements of the Course
Assessment Label Assessment Description/Course outcomes met Assessment Value
in Points
% of Final Grade
AttendanceAttendance is a key element in the program. It will be calculated as %5 of the overall grade/participation grade
Course outcomes met: CO2, CO3, CO1
5.005.00%
Test I:Lab Safety
Course outcomes met: CO2, CO3, CO1
2.742.74%
Parts & Functions Pop QuizParts and Functions Pop Quiz
Course outcomes met: CO2, CO1, CO3
2.622.62%
Vocab Test 1Vocabulary Test over glossary terms handout
Course outcomes met: CO3, CO1, CO2
2.622.62%
Lab ObjectivesThe various lab objectives begin here and will be completed weekly in lab.
Course outcomes met: CO2, CO3, CO1
12.3412.34%
Week 3 Review Pop QuizQuiz given over everything discussed in week 3 to assess attention during lecture.
Course outcomes met: CO1, CO3, CO2
2.622.62%
Vocab Test 2Vocabulary Test over set of glossary terms from handout
Course outcomes met: CO2, CO3, CO1
2.622.62%
Vocab Test 3Vocabulary test over another set of glossary terms from handout
Course outcomes met: CO3, CO1, CO2
2.622.62%
ICAR WCS06eWelding Certification Online Class
Course outcomes met: CO2, CO1, CO3
7.007.00%
Welder Parts Identification TestIdentifying the different parts of the Miller Welder
Course outcomes met: CO3, CO1, CO2
1.671.67%
I-CAR Butt w/Backing Joint WeldI-CAR Test over specific weld type (To be completed online in Moodle)
Course outcomes met: CO2, CO3, CO1
1.971.97%
I-CAR Open Butt Joint WeldsI-CAR Test over specific weld type (To be completed online in Moodle)
Course outcomes met: CO1, CO3, CO2
1.971.97%
I-CAR Fillet (Lap) WeldsI-CAR Test over specific weld type (To be completed online in Moodle)
Course outcomes met: CO3, CO2, CO1
1.971.97%
I-CAR Plug WeldsI-CAR Test over specific weld type (To be completed online in Moodle)
Course outcomes met: CO1, CO3, CO2
1.971.97%
Overall Vocab TestThe final vocab test that includes all terms in the welding glossary (To be completed online in Moodle)
Course outcomes met: CO2, CO1, CO3
5.255.25%
WCS01Midterm
Course outcomes met: CO3, CO1, CO2
5.255.25%
I-CAR Welding Qualification TestAll 10 qualifying welds completed in sequence to earn I-CAR Welding Certification
Course outcomes met: CO2, CO3, CO1
14.0014.00%
Homework (Online)Miller Welding Learning Modules (Online)
Course outcomes met: CO1, CO3, CO2
0.790.79%
Test 10:Final Exam
Course outcomes met: CO2, CO1, CO3
25.0025.00%
  100.00100.00%

 

Course Schedule
Unit/
Week
Unit Description/Objectives Assessment Label:Description Due Date
1Course Orientation and Overview
 
  • Explain course polices and procedures, with emphasis on individual and overall safety considerations and precautions while using MIG Welding Equipment.
Attendance: Attendance is a key element in the program. It will be calculated as %5 of the overall grade/participation gradeTo be determined at the end of the semester.
Test I:: Lab Safety First Lab Period
Homework: Read: Gas Metal Arc Welding ,
assigned Text Book for next week.
2Set Up and Tune MIG Welders Discussion (Lecture and Lab)
 
  • Explain and demonstrate all required steps necessary to properly set up and tune a MIG Welder for proper operational use.
Homework: Read Gas Metal Arc Welding Techniques,
in assigned Text Book for next Class Period.
3Types of Welds Discussion
 
  • Explain and Demonstrate proper Technique required to make quality welds on Automotive grade Galvanized Steel panels. Present examples of the most commonly used Auto Body Welds.
Parts & Functions Pop Quiz: Parts and Functions Pop QuizBefore the end of lecture class period.
Vocab Test 1: Vocabulary Test over glossary terms handoutBefore the end of class
Lab Objectives: The various lab objectives begin here and will be completed weekly in lab.To be completed before the end of the semester and prior to the I-CAR Welding Qualification Test
Lab Objectives:
Flat Position:
Beads,
Lap weld
Butt With Backing
Open Butt Weld
Plug Weld
Hole Fill: Lab Objective
Homework: Read Technique,
in assigned Text Book.
4Welding Positions Discussion
 
  • Explain and Demonstrate the Four welding positions required in auto collision repair, with emphasis on I-CAR Welding Standards.
Week 3 Review Pop Quiz: Quiz given over everything discussed in week 3 to assess attention during lecture.Before the end of the lecture class period.
Vocab Test 2: Vocabulary Test over set of glossary terms from handoutBefore the end of the lecture class period.
Continue Work on Assigned Lab Objectives and add: Vertical Position:
Beads
Lap Weld
Butt With Backing
Open Butt Weld
Plug Weld
Hole Fill: Lab Objective
Homework: Review Miller Web Site for MIG
Welding Basics.
5Weld Defects Discussion
 
  • Explain and Demonstrate the different types of Welding Defects, their causes, and remedies.
Vocab Test 3: Vocabulary test over another set of glossary terms from handoutTo be completed prior to next class period.
Lab Objectives:
Continue work on assigned objectives and add:
Overhead Position:
Beads
Lap Weld
Butt Weld With Backing
Open Butt Weld
Plug Weld
Hole Fill
Homework: Read Welding Variables,
assigned Text Book.
6Welding Variables Discussion
 
  • Explain and Demonstrate the Different Variables associated with MIG Welding, and how they affect the welding process.
ICAR WCS06e: Welding Certification Online ClassTo be completed prior to the end of the semester
Continue Work on Assigned Lab Objectives.
Homework: Read Welder Qualification Testing,
in assigned Text Book.
7Welder Qualification Testing Discussion and Demonstration
 
  • Explain and Demonstrate the I-Car Welding Qualification
    Testing procedures and criteria.
Welder Parts Identification Test: Identifying the different parts of the Miller WelderTo be completed prior to the end of lecture period.
Continue Work on Assigned Lab Objectives.
Homework: Review Miller web site,
Basic MIG welding.
8Midterm (Lecture) & Welder Competency Objectives (Lab) :The Week Before Spring Break
While we are on extended break for Covid-19 until the end of the Semester: We will work remotely on the online assessments
 
  • To continue learning and to keep material fresh in mind for when we return to campus and complete lab objectives
  • Have students conduct visual and destructive testing on Personal weld samples, with the emphasis on I-CAR
    Welder Qualification Standards. (Done in Lab before break)
I-CAR Butt w/Backing Joint Weld: I-CAR Test over specific weld type (To be completed online in Moodle)To be completed before the 12th week of the semester when we return.
I-CAR Open Butt Joint Welds: I-CAR Test over specific weld type (To be completed online in Moodle)To be completed before the 12th week of the semester when we return.
I-CAR Fillet (Lap) Welds: I-CAR Test over specific weld type (To be completed online in Moodle)To be completed before the 12th week of the semester when we return.
I-CAR Plug Welds: I-CAR Test over specific weld type (To be completed online in Moodle)To be completed before the 12th week of the semester when we return.
Overall Vocab Test: The final vocab test that includes all terms in the welding glossary (To be completed online in Moodle)To be completed before the 12th week of the semester when we return.
WCS01: MidtermTo be completed prior to the end of lecture class period.
Continue Work on Assigned Lab Objectives.
Homework: Miller Welding Learning Modules & I-CAR Weld Tests
9Welder Competency Practice (Lab)
 
  • Individual welder practice of industry standard welds conducted on 3x5, 18 Gauge Galvanized Steel Panels, with emphasis on I-CAR Welding Qualification Visual and Destructive Standards.
Continue Work on Assigned Lab Objectives.
Continue working on I-CAR weld tests in Moodle if not completed
Homework: Miller Welding Learning Modules (Online)
10I-CAR Practice Welding Test (Lab)
 
  • Conduct Practice I-Car Welding Test, to include Destructive Testing of all prescribed welds.
Continue Work on Assigned Lab Objectives.
Continue working on I-CAR weld tests in Moodle if not completed
11I-CAR Welding Qualification Test (Lab)
 
  • All welding lab objectives must be completed prior to the end of this week.
  • Administer I-CAR Welding Qualification Test. Visually and Destructively Test all welding coupons submitted for analysis. Grade test in accordance with I-CAR standards.
All of the lab objectives on the updated objective sheet must be completed prior to the end of this week and prior to the I-CAR Welding Qualification Test
All I-CAR weld tests in Moodle must be completed by the end of this week.
I-CAR Welding Qualification Test: All 10 qualifying welds completed in sequence to earn I-CAR Welding CertificationTo be completed before the end of this week.
Homework (Online): Miller Welding Learning Modules (Online)To be completed before the end of this week.
12Final Exam/Lab Clean Up
 
  • Clean Welding Lab and perform shop maintenance in preparation for next semester. Emphasis on Preventative Maintenance and Shop Safety.
Test 10:: Final ExamTo be administered prior to our Lab Clean-Up Day
Homework: Meet with Faculty Adviser for class schedule for next semester.

Course Policies:

Safety Procedures:
Students are required to participate in a safety lecture prior to performing in the laboratory portion of the course. A written test will be given to each participating student covering the presented safety materials. Students must complete the safety test with 100% accuracy prior to receiving lab assignments.

All lecture and laboratory safety rules and regulations will be followed in every detail. Failure to comply with this policy will result in dismissal from class until further notice.
 
Required Attire for Welding Lab:
Safety Glasses 
Welding Cap
Welding Helmet
Welding Jacket *
Welding Gloves
  •  A long sleeve heavy weight cotton or denim shirt without pockets, or pocket flaps that either button or snap shut, maybe substituted for a welding jacket
  •  Due to their potential for flammability, at no time should any clothing made of synthetic material be worn in the welding lab. Examples: Nylon, Rayon, Polyester, or fabric blends containing these products. Athletic Suits, Track Suits, Jogging Suits, and Windbreakers, are some of the most common items of clothing made of synthetic fabric. Athletic foot wear is sometimes made using plastic or other synthetic materials that may also be flammable.
Acceptable Attire
  • NIOSH approved safety glasses with clear lenses will be worn at all times.
  • Full-toed shoes (no slippers, sandals, flip-flops, or bare feet).
  • Full length pants (must extend past ankles).
  • Pants must fit around waist within 3 inches of belly button.
  • Shirts (no sleeveless or tank tops).
  • Shirts with and without buttons on neck opening can be worn with instructor approval.
  • Clothing must be reasonably snug fitting (not excessively loose, baggy, torn).
  • Inappropriate slogans on clothing are not acceptable.
  • Jogging clothes, sweats, or warm-ups are not acceptable.
  • Acceptable headgear: ball caps or bump caps (No do-rags, bandanas or shower caps)
  • The Instructor has the final authority concerning matters of dress.
 Classroom and Lab Behaviors
  • Smoking in classrooms, laboratories and shops are prohibited
  • Smoking is permitted only in designated areas
  • Smoking is prohibited within 20 feet of a building, when permitted
  • Smoking is prohibited within the fenced area surrounding the ACM and CAT Labs.
  • The consumption of drinks, candy and other food items is restricted to lounge areas
  • Eating or drinking in laboratories are hazardous because of the toxic nature of lab materials being handled
  • No horseplay at any time
  • Be responsible – Be a professional
Late Work/Test Policies
All students are required to be present for class. However, unexpected circumstances will occur. If a student has an excused absence, death or illness in the immediate family, the student must notify the instructor of record immediately. If a test is missed, the instructor has to give permission for make-up. The missed test must be made up before the next scheduled period of instruction.
An excused absence only allows for make-up of missed assignments or test. The absence is recorded.
Assignments are due at the beginning of class of the set due date. Late assignments will not be accepted and a grade of “zero” will be earned for said assignment. Students who prior contacted the instructor may be considered excused.
 
Pop Tests
Can be given at any time by the instructor and are not make up items.
Exemptions
Students can be exempted from a final exam if:
A.    Lecture average is 90 or above
B.     Attendance is perfect
C.     Assignments are completed and turned in
D.    Projects are complete
  
Cell Phone Policy
Cell phones may not be brought into the classroom or lab as they are unsafe and disruptive to the environment.
Anyone failing to adhere to this policy will be dismissed from class and issued a non-participation grade (absence) for that period of instruction.
 
Departmental Awards Ceremony/Cleanup Policy
Each student is expected to participate in the awards ceremony and cleanup activities once the date has been identified.
Student’s final exam grade is dependent upon their participation at these functions. One half (½) of the final exam grade for the course is participation. One half (½) of the final exam grade is completing the final exam for the course.
 Students with unexpected circumstances can be excused by the department chair only.
 TSTC school calendar identifies the end of the semester. Student break begins the day after.

 

Update: Due to the closures created by COVID-19, participation while off-campus will be counted as remote participation.  This will be evaluated by the completion of content that is uploaded to Moodle for e-learning during the break and after our return.  Participation will include checking Moodle and the TSTC website regularly while away from campus and maintaining contact with instructor.
 
Instructor’s Participation Policy:
 
      A student is expected to attend and participate during the scheduled period of instruction (lecture and lab). This begins with the first scheduled class day of the term. The student who chooses to consistently participate in class discussions and activities sets themselves to be highly successful. The class and lab activities are designed to develop skills necessary to thrive in the collision repair industry. Skills can only be developed by discovery, observed demonstration, time to try and time to increase neurological and muscle growth. Each student has purchased and set aside time to develop knowledge and skills to be successful in this industry. Make every effort to get everything possible from this time.

But, life happens. In these situations handle it properly. Call in and leave word with the instructor or someone in the office.  At the very least send an e-mail to the instructor.  Let the instructor know beforehand so he can work with you and be better prepared to help keep you caught up. Schedule appointments outside of class time when possible. Provide documentation of the events when possible so that accurate records are kept and integrity is never questioned. Make sure to take responsibility of any make up work and adjust lab work to meet project deadlines. Always be honest and straight forward. When life happens, work through it.
 
Instructor's Non-Participation Policy:
 
A student is expected to attend and participate during the scheduled period of instruction (lecture and lab). This begins with the first scheduled class day of the term. A student deemed a non-participant for more than 10% (3.0 hours) of the lecture or 10% (6.0 hours) of the lab periods, regardless of grades earned on assignments, will have to repeat the course.  Student is also expected to be ON TIME!  Students will be expected to be in class when class starts and return from break at the time stated by the instructor.  A student is considered tardy up to 15 minutes into the scheduled lecture or lab, and thereafter will be considered absent for that period of instruction.  3 Tardies= 1 Absence
 
A student will earn non-participation deductions for failing to be on time, present and failing to participate in the Lecture or Lab activities. So, if you sleep in class, stand around and talk, sit around and wait on “Break Time”, sit on a bucket and lean your head on your lab project, hide in less visible areas, just “do nothing” etc., you will be notified and a non-participation credit will be added to your non-participation record.