Outcome-based 20/SP Course Syllabus
| Course Rubric-Number-Section: | ABDR-1307-2001 |
| Credit: | 3 |
| Contact Hours: |
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| CIP Code: | 47.0603 |
| Course Title: | Collision Repair Welding |
| Course Description: | A study of industry and standard welding and cutting procedures. |
| Prerequisites: | None |
| Co-requisites: | None |
| Course Meets: | Lecture: Monday 9:00AM to 11:00AM Building: 200F room 109 Lab: Monday 11:00AM to 12:00PM Building: 200F room 112 Lab: Monday 1:00PM to 4:00PM Building: 200F room 112 |
| Instructor: | Joseph Cantu |
| Office Phone Number: | 956-364-4825 |
| Email Address: | jcantu18@tstc.edu |
| Office Fax Number: | 956-364-5159 |
| Building & Office Room Number: | F 109 |
| Office Hours: | M-8am-9am - Th-8am-12pm |
| Approved by: | Clint Campbell | Date: | 2019-12-13 |
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| Course Outcomes | |
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| CO1: | Identify welding equipment used in the collision repair industry |
| CO2: | Set-up welding equipment used in the collision repair industry |
| CO3: | Perform industry standard welds and cutting procedures |
TSTC Grading Policy (Grades for courses must be C or better)
See College Catalog for complete descriptions.
Competencies Rating Scale
Campus Standard Policies The Student Handbook contains valuable information on campus policies and procedures.
Disability Services Any student who, because of a disability, may require special accommodations in order to meet the course requirements, should contact the Disability Services office, as soon possible, to make necessary arrangements. Please note that instructors are not allowed to provide classroom accommodation to a student until appropriate verification from the Disability Services office has been provided.
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Tutoring Statement The Supplemental Instruction & Tutoring Program at TSTC offers free tutoring and academic support services to help you achieve your academic and career goals. You can access the Tutoring Schedule, as well as MyTSTC Video Tutor Library, by visiting: https://portal.tstc.edu/student/Student_Learning/Pages/Tutoring.aspx Learning Resource Center The purpose of the TSTC Learning Resource Center is to serve the TSTC Community and support academic, advanced, specialized and emerging programs, contributing to the educational and economic development of the State of Texas. For access to online library resources, databases and services visit the Learning Resource Center on the TSTC Portal or go to tstc.libguides.com. |
| Resources |
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| Textbooks & Publications: | |||||
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| Item | Title | Author | Publisher | Edition | ISBN |
| 1 | Collision Repair & Refinishing | Alfred M. Thomas and Michael Jund | Cengage Learning | 3rd | 978-1-3059-4994-2 |
| Tools, Materials: | ||
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| Item | Resource | Quantity |
| 1 | Safety Glasses | 1-Pair |
| 2 | Welding Gloves | 1-Pair |
| 3 | Welding Jacket | 1 |
| 4 | Welding Cap | 1 |
| 5 | Welding Fume Respirator | 1 |
| 6 | Tool Box | 1 |
| 7 | Welding Helmet (Self Darkening) , Optional | 1 |
| 8 | Welper Pliers | 1 |
| 9 | Steel toed shoes | Pair |
| Course Schedule | ||||||||||
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| Unit/ Week |
Unit Description/Objectives | Assessment Label:Description Due Date | ||||||||
| 1 | Week 1: Course Orientation and Overview. Chapter 5. | |||||||||
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| 2 | Week 2: Set Up and Tune MIG Welders | |||||||||
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| 3 | Week 3: Types of Welds | |||||||||
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| 4 | Week 4: Welding Positions/Weld Defects | |||||||||
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| 5 | Week 5: Welding Variables | |||||||||
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| 6 | Week 6: Welding Qualification Testing | |||||||||
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| 7 | Week 7: Welding Qualification Testing | |||||||||
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| 8 | Week 8: I-Car Welding Qualification Testing | |||||||||
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| 9 | Week 9: Welding Competency Practice | |||||||||
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| 10 | Week 10: Oxygen-Acetylene Welding and Cutting Equipment | |||||||||
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| 11 | Week 11: Plasma Cutter | |||||||||
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| 12 | Week 12: Welding Qualification Test | |||||||||
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| 13 | Week 13: Practice on welds for I-CAR Qualification Test | |||||||||
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| 14 | Week 14: I-CAR Qualification Test | |||||||||
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| 15 | Week 15: Final Exam/Lab Clean Up | |||||||||
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Course Policies: Safety Procedures: All lecture and laboratory safety rules and regulations will be followed in every detail. Failure to comply with this policy will result in dismissal from class until further notice.
Required Attire for Welding Lab:
Safety Glasses Welding Cap Welding Helmet Welding Jacket * Welding Gloves
Acceptable Attire
Classroom and Lab Behaviors
Late Work/Test Policies
All students are required to be present for class. However, unexpected circumstances will occur. If a student has an excused absence, death or illness in the immediate family, the student must notify the instructor of record immediately. If a test is missed, the instructor has to give permission for make-up. The missed test must be made up before the next scheduled period of instruction. An excused absence only allows for make-up of missed assignments or test. The absence is recorded.
Assignments are due at the beginning of class of the set due date. Late assignments will not be accepted and a grade of “zero” will be earned for said assignment. Students who prior contacted the instructor may be considered excused.
Pop Tests
Can be given at any time by the instructor and are not make up items. Exemptions
Students can be exempted from a final exam if: A. Lecture average is 90 or above
B. Attendance is perfect
C. Assignments are completed and turned in
D. Projects are complete
Cell Phone Policy
Cell phones may not be brought into the classroom or lab as they are unsafe and disruptive to the environment. Anyone failing to adhere to this policy will be dismissed from class and issued a non-participation grade (absence) for that period of instruction.
Departmental Awards Ceremony/Cleanup Policy
Each student is expected to participate in the awards ceremony and cleanup activities once the date has been identified. Student’s final exam grade is dependent upon their participation at these functions. One half (½) of the final exam grade for the course is participation. One half (½) of the final exam grade is completing the final exam for the course.
Students with unexpected circumstances can be excused by the department chair only.
TSTC school calendar identifies the end of the semester. Student break begins the day after.
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Instructor’s Participation Policy:
A student is expected to attend and participate during the scheduled period of instruction (lecture and lab). This begins with the first scheduled class day of the term. A student deemed a non-participant for more than 10% (_____ hours) of the lecture or 10% (_______ hours) of the lab periods, regardless of grades earned on assignments, will have to repeat the course.
A student is considered tardy up to 15 minutes into the scheduled lecture or lab, and thereafter will be considered a non-participant for that period of instruction. |
| Grade Scheme | |||||||||||
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| Category Description | Category Value | ||||||||||
| Lab | 80% | ||||||||||
| Assessment Label: | Assessment Description | Assessment Value | |||||||||
| Lab 1: | Explain and Demonstration on functions of a welder , assigned for next week. | 6.15% | |||||||||
| Lab 2: | Explain and Demonstrate how to setup the wire in a welder, assigned for next Class Period. | 6.15% | |||||||||
| Lab 3: | Continue on Lab assignment | 0.00% | |||||||||
| Lab 4: | Perform lap weld vertical | 6.15% | |||||||||
| Lab 5: | Lab Objective: Vertical Position Lap Weld Butt Weld With Backing Open Butt Weld Hole fill: Lab Objective | 6.15% | |||||||||
| Lab 6: | Verticle / Overhead Beads Lap Weld Lab Objective Butt Weld With Backing Open Butt Weld Plug Weld Hole Fill: Lab Objective | 6.15% | |||||||||
| Lab 7: | Vertical / Overhead 16/22 gauge Plug Weld Butt weld Lap weld | 6.15% | |||||||||
| Lab 8: | Review Set-up and adjustment Procedures for I-CAR Qualification Test | 6.15% | |||||||||
| Lab 9: | Open Butt Weld Butt with backing Plug | 6.15% | |||||||||
| Lab 10: | Cut metal with Oxygen-Acetylene | 6.15% | |||||||||
| Lab 11: | Cut metal with Plasma Cutter | 6.15% | |||||||||
| Lab 12: | Continue Work on Assigned Lab Objectives. | 6.15% | |||||||||
| Lab 13: | Continue to work on I-CAR Welds | 0.00% | |||||||||
| Lab 14: | Review I-CAR Welding Qualification Test Standards. Test on I-CAR Qualification Welds for Students Paying for I-CAR Test. | 6.15% | |||||||||
| Lab 15: | Vertical / Overhead welds | 6.15% | |||||||||
| Category Description | Category Value | ||||||||||
| Test | 20% | ||||||||||
| Assessment Label: | Assessment Description | Assessment Value | |||||||||
| Test 1: | Test 1: Setup wire in welder: | 4.00% | |||||||||
| Test 2: | Test: ASE Review Questions and Lap Weld Vertical on 18 gauge. Butt With Backing Plug Weld Hole Fill | 4.00% | |||||||||
| Test 3:: | All Vertical welds as per I-CAR criteria. | 4.00% | |||||||||
| Test 4: | Test on I-CAR Welds Vertical and Overhead | 4.00% | |||||||||
| Test 5: Final: | Final Exam I-CAR Qualification Test | 4.00% | |||||||||
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| Description of Graded Elements of the Course | |||
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| Assessment Label | Assessment Description/Course outcomes met | Assessment Value in Percent |
% of Final Grade |
| Lab 1 | Explain and Demonstration on functions of a welder ,
assigned for next week. Course outcomes met: CO1, CO2 | 6.15 | 6.15% |
| Lab 2 | Explain and Demonstrate how to setup the wire in a welder,
assigned for next Class Period. Course outcomes met: CO3 | 6.15 | 6.15% |
| Test 1 | Test 1: Setup wire in welder: Course outcomes met: CO1, CO2 | 4.00 | 4.00% |
| Lab 3 | Continue on Lab assignment Course outcomes met: CO3, CO2 | 0.00 | 0.00% |
| Lab 4 | Perform lap weld vertical Course outcomes met: CO2, CO3 | 6.15 | 6.15% |
| Lab 5 | Lab Objective: Vertical Position
Lap Weld
Butt Weld With Backing
Open Butt Weld
Hole fill: Lab Objective Course outcomes met: CO2, CO3 | 6.15 | 6.15% |
| Test 2 | Test: ASE Review Questions and Lap Weld Vertical on
18 gauge.
Butt With Backing
Plug Weld Hole Fill Course outcomes met: CO2, CO3 | 4.00 | 4.00% |
| Lab 6 | Verticle / Overhead
Beads
Lap Weld Lab Objective
Butt Weld With Backing
Open Butt Weld
Plug Weld
Hole Fill: Lab Objective Course outcomes met: CO3, CO2 | 6.15 | 6.15% |
| Lab 7 | Vertical / Overhead 16/22 gauge
Plug Weld
Butt weld
Lap weld Course outcomes met: CO2, CO3 | 6.15 | 6.15% |
| Test 3: | All Vertical welds as per I-CAR criteria. Course outcomes met: CO3, CO2 | 4.00 | 4.00% |
| Lab 8 | Review Set-up and adjustment
Procedures for I-CAR Qualification Test Course outcomes met: CO1, CO2 | 6.15 | 6.15% |
| Lab 9 | Open Butt Weld
Butt with backing
Plug Course outcomes met: CO3, CO2 | 6.15 | 6.15% |
| Lab 10 | Cut metal with Oxygen-Acetylene Course outcomes met: CO2, CO1, CO3 | 6.15 | 6.15% |
| Lab 11 | Cut metal with Plasma Cutter Course outcomes met: CO3 | 6.15 | 6.15% |
| Test 4 | Test on I-CAR Welds
Vertical and Overhead Course outcomes met: CO2, CO3 | 4.00 | 4.00% |
| Lab 12 | Continue Work on Assigned Lab Objectives. Course outcomes met: CO3, CO2 | 6.15 | 6.15% |
| Lab 13 | Continue to work on I-CAR Welds Course outcomes met: CO2, CO3 | 0.00 | 0.00% |
| Lab 14 | Review I-CAR Welding Qualification Test Standards.
Test on I-CAR Qualification Welds for Students Paying for I-CAR Test. Course outcomes met: CO3 | 6.15 | 6.15% |
| Test 5: Final | Final Exam I-CAR Qualification Test Course outcomes met: CO3, CO2 | 4.00 | 4.00% |
| Lab 15 | Vertical / Overhead welds Course outcomes met: CO2, CO3 | 6.15 | 6.15% |
| 100.00 | 100.00% | ||